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What is a significant disadvantage of using a lead screw?

  1. Low production cost

  2. High friction and backlash

  3. Reduced speed in operation

  4. Complex installation process

The correct answer is: High friction and backlash

A significant disadvantage of using a lead screw is related to the high friction and backlash present in its operation. Lead screws convert rotary motion into linear motion, and the mechanism relies on threads that come into contact with a nut. This contact can lead to increased friction which, in turn, can cause wear over time, impacting precision and efficiency in movement. Moreover, backlash refers to the slight movement or play that occurs when reversing direction, due to the clearance between the screw threads and the nut. This can significantly affect the accuracy of positioning in CNC machines, making it a critical concern in applications requiring precise movements. Increased friction and backlash can impair the response time and repeatability of the machine, negatively impacting overall performance. This understanding highlights the importance of considering these factors when designing or selecting CNC machinery for specific tasks, especially when precision is paramount.